State-of-the-art Facility with High Speed Production Lines
Focused on the production of high-quality nutritional powders our cGMP compliant state-of-the-art partner manufacturing facility in Totowa, NJ has several high-speed lines to cost-effectively manufacture high quality products in multiple formats.
We provide our customers with direct access to trusted raw materials and the best quality sources for their products. Our long-standing sourcing experience provides our clients the highest quality ingredients on the market for all of their nutritional powder needs. We monitor all of our sourced materials for ongoing consistency and quality, guaranteeing regular compliance of your products. All raw materials are tested according to the cGMP and SQF regulations as applicable and will be stored in the climate-controlled warehouse to ensure quality and safety.
All raw materials are tested according to the cGMP and SQF regulations as applicable and will be stored in the climate-controlled warehouse to ensure quality and safety.
We offers extensive blending capacity and expertise to manufacture your product with complete consistency. Our blending lines are equipped with the most advanced technology and cutting-edge equipment to guarantee even and efficient blending.
Our tenured specialists know when to add specific ingredients in the blending process, how long to blend different products and how the multitude of raw ingredients will react and affect the economy of the process.
Besides the Matcon IBC System, we also utilize V-Blenders for mixing nutritional powders. The characteristic V shape, axial flows separate and join the product to be mixed, resulting in a uniform process without the use of deflecting blades or other mechanism devices. The material being blended in the unit can vary in bulk density and in percentage of the total mixture. During blending materials are constantly being split and intermixed as the shell rotates.
The Intermediate Bulk Container Matcon system allows us to carefully dose each raw material in the bulk bin off-line without tying up our blender. Once the bin is loaded, the materials do not need to be touched or transferred in any way until they are dosed into the package.
Bulk bins are brought to the blending stalk, lifted, and tumbled until a uniform blend is created. NIR spectrometry technology can be employed to verify blend uniformity. That same bulk bin can then be brought to the packaging line where the contents are dosed directly into each package.
The manufacturing facility utilizes several packaging equipment of the homogenously blended nutritional powders into different types of flexible packaging and K-cups. That includes several state-of-the-art equipment to pack your products with accuracy, speed and consistency.
The manufacturing facility has 2 superfast RA Jones Pouch King (1,000 sachets/min) and 1 Mini Pouch King (500 sachets/min) systems offering 3 or 4 sided sachets with 2.5”, 2.75” and 4” widths to cost-effectively and precisely pack your nutritional powders along with an Intermittent Motion Machine (75 packets/min) for your small-scale orders between 2” to 6” wide sachets.
We also offer Stand-up pouches at any given size and weight and stick packs in 23mm, 30mm and 43 mm using different materials to pack your your nutritional powders.
Our fast K-cup filling equipment can fill your nutritional powders into K-cups with or without filters. Additionally utilizing the patent-pending Double-Chamber K-Cup technology, it is possible to add any soluble ingredient to a standard ground coffee K-Cup.